Cast Iron Repair Kit for Arc Welding

$145.00

As a craftsman, you’re always looking for better tools to get the job done quicker and more efficiently. When you’re working with large, heavy equipment, repairs are inevitable. Something’s bound to break down or split from overuse. Unfortunately, most cast-iron welding products require you to pull the machine apart completely, isolate the broken component, and place it in the oven before being able to work on it. After you’re done welding the part, you have to wait even longer so it cools down.

Save Time, Money, & Energy

With this capable cast iron repair kit, you don’t have to go through any of these headaches. All you have to do is access the problem area and repair it using our tools. No more stalled projects, idle workers, and money sent right down the drain. This effective repair kit makes it easier than ever to apply the repairs you need to keep working smoothly.

Our cast iron combo repair kit includes:

  • 1/2 lb 77 Electrode (1x)
  • 1/2 lb 72 Electrode (1x)
77 Electrode

The 77 electrode is a premium model that produces crack-resistant, porosity-free, and high-strength welds. It can be used with a wide variety of cast irons, making it suitable for a range of projects. This electrode has a specially designed tri-metal core wire with the capacity to carry high currents. The high-quality coating effectively converts impurities from the base metal into slag so they don’t become stuck in the deposit. The 77 achieves an impressively narrow heat-affected zone with its high deposition rate. This feature is great for nearly all weldable cast irons that require post-weld treatment.

It’s important to keep in mind that 77 cast iron welding rods have special properties allowing the welds to stretch up to 300% more than those of other rods. This reduces the chances of cracking in the welding process.

Highlights:
  • Saves time by eliminating the need for pre-heating and special cooling.
  • Highly efficient weld metal transfer mitigates electrode overheating
  • Allows for more stretching than other rods
  • Perfect for a wide variety of applications (i.e. heavy machinery, automotive, marine, etc.)
72 Electrode

Every craftsman comes across contaminated cast iron when working on a project. The 72 electrode is made with nickel-free cast iron and is specifically designed to lock-in porosity generating pollutants before the 77 electrode finishes off the weld. For all of its strengths and advantages, 77 does struggle to attach to cast iron that’s exceptionally dirty. That’s where the 72 electrode comes into play. It boasts an impressively high penetration, allowing it to anchor deep within the subsurface of cast iron. It seals in void-causing contaminants and can be used as a prep for the 77 electrode. It’s commonly used for cladding operations.

Highlights:
  • Easy color-matching blends in with cast iron for a professional look
  • Makes it easy to clad oil-impregnated and heat oxidized castings
  • It’s designed with a non-conductive flux-coating

Cut down on the time it takes to complete projects with this convenient, innovative, and effective electrode duo!

CALIFORNIA PROPOSITION 65:  WARNING: This product contains chemicals including [Nickel], which are known to the State of California to cause cancer.  For more information go to www.P65Warnings.ca.gov

Earn up to 145 Points.

Description

Cast Iron Combo includes:

  • 1/2 lb 77 Electrode
  • 1/2 lb 72 Electrode

77 is a premium electrode that produces welds which are high strength, crack resistant, and porosity free when applied to a wide variety of cast irons.  The special tri-metal core wire has a high current carrying capacity and the specially designed coating converts the impurities of the base metal into slag instead of being trapped in the deposit. The high deposition rate creates an extremely narrow heat affected zone– a feature suitable for all weldable cast irons requiring post weld machining.

77 cast iron welding rods are softer than nickel rods, and have unique properties that allow the cast iron welds to stretch and elongate up to 300 percent more than other rods, which helps prevent the base metal and weld from cracking in the process.

Key Features:

  • High efficiency weld metal transfer eliminates electrode overheating
  • Crack-resistant formula eliminates the need for pre-heating or special cooling
  • Ideal for heavy machinery, trucking, bus lines, automotive, marine, and RVs
  • Repair cast iron exhaust manifolds, engine blocks, industrial machines and more

______________________________

72 is a nickel-iron non-conductive electrode formulated to join dirty and contaminated cast irons.  This universal electrode can be used to weld a wide variety of malleable, ductile, and nodular cast irons.  In addition, it is ideally suited for the repair of defective or cracked malleable iron castings.

There are occasions in industry where exceedingly dirty cast iron is encountered. 77, which bonds well to most cast iron does have a limitation.  Since 77 has controlled penetration, which is ideal for non-cracking and machinability, it may not be able to bond exceptionally dirty cast iron. 72 should be used for this application. It has a high penetration, can anchor deep into the subsurface of dirty cast iron, and seals in porosity generating contaminates prior to finish welding with 77. 72 is used for a cladding operation, then the weld is completed with 77.

Key Features:

  • Flux coating does not side arc even after being heated
  • Extremely strong arc drive penetrates surface contaminates
  • Special slag composition can be welded over without creating porosity
  • Extra nickel content insures crack resistance machinable weld

Additional information

Weight 1.75 lbs
Dimensions 14 × 1.5 × 1.5 in
Size

3/32in (2.38mm), 1/8in (3.17mm), 5/32in (3.96mm)

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