Aluminum Repair Rods

These days, more and more parts are being replaced with aluminum parts. Why? Aluminum is lightweight, durable, and inexpensive in comparison with other metals. The problem is, most aluminum welding shops have been trained to believe that expensive machinery is needed to properly weld this versatile metal, leaving consumers in need of an easy way to weld aluminum.

Aluminum melts at 1218°F and does not turn red like other metals before it reaches the point that it liquefies. If you have ever tried to weld aluminum you know that without an accurate temperature guide, you may end up cleaning aluminum off the floor. For this reason, many auto body shops previously recommended replacing aluminum parts rather than repairing them—which is not only expensive but unnecessary. Fortunately, times have changed, and there’s now a simple way to weld aluminum.

Muggy Weld’s aluminum welding, brazing, and soldering store contains a unique line of aluminum welding, brazing and soldering alloys and fluxes that work synergistically to act as an exact temperature guide when torch welding aluminum. While many aluminum brazing products are sold without flux, we believe the use of flux to be superior for several reasons.

First, it allows the rod to flow and bond better than aluminum rod alone. Any welder knows that flow is an important factor in a successful aluminum soldering procedure.
“Where flux flows, rod goes”

Also, our flux acts as an exact temperature guide:
*Super Alloy 5 turns from powder to liquid at the exact moment when the rod should be applied
*Super Alloy 1 starts as a liquid and turns brown when ready for the rod.

Finally, our Alloy 5 flux chemically reacts to clean up oxidation as well as other contaminants, which is very unique in aluminum repair procedure.

Browse Our Videos

View our videos down below to learn more about aluminum welding tips and techniques. It is easy to understand the aluminum welding process once it’s broken down with proper instruction and the right products. Muggy Weld has your best interest at heart, which is why we don’t just pride ourselves on our aluminum brazing store—we want to educate you on welding and soldering, too.

Whether you are welding close to heat sensitive materials and need a super low solder or are welding an aluminum boat and need a strong brazing rod, our welding alloys allow you to repair aluminum quickly, easily and inexpensively with your own torch at less than half the temperature aluminum melts. Muggy Weld has an aluminum welding rod to meet your needs.

Note: Aluminum dissipates heat very quickly, therefore, oxyacetylene and Super Alloy 5 are required for all thick aluminum or large masses of aluminum.

Super Alloy 1 Multi-Metal and Pot Metal Solder Super Alloy 5 Aluminum Welding and Brazing Rod
Sizes Available (in.) 3/32in, 1/8in 3/32in, 1/16in
Sizes Available (mm) 2.38mm, 3.17mm 2.38mm, 1.58mm
Melting Point 350° F (177° C) 600° F (316° C)
Bonding Strength 20,000 PSI 30,000 PSI
Flux type and shelf life Honey liquid, 2 year shelf life Powder, 1 year shelf life
Recommended torch Propane, MAPP, butane, oxyacetylene on larger or thicker pieces Propane, MAPP, oxyacetylene on larger or thicker pieces
Can be polished? Fair Excellent
Can be plated? Yes Yes
Takes powder coating? Fair Excellent
Can be used on thick aluminum? No Yes, with oxyacetylene
Can join aluminum to other metals (brass, steel etc)? Yes No
Can repair radiators without burning fins? Yes No
Potential for metal warpage? No Potential
Can be used with TIG? No Yes
Can repair cast aluminum? No Yes, with oxyacetylene
Pre-cleaning necessary? Yes Yes
Can repair aluminum boats? No Yes, with oxyacetylene
Can be anodized? No Yes
Can be used with a soldering iron? Yes No
Demonstrated on pop cans at the county fair? NEVER NEVER

 

Aluminum Welding Videos

Premium Welding Products for Welding, Brazing and Soldering

Troubleshooting Super Alloy 5 Aluminum Welding Brazing & Soldering Rod

Muggy Weld Super Alloy 5 Flux Instructions & Tips for Use

Muggy Weld Repairs: Customers’ Before and After Photos

Premium Aluminum Brazing, Soldering & Welding Products from Muggy Weld

Muggy Weld: Premium Welding Rods for Welding, Brazing and Soldering

Tips for Brazing Cast Aluminum with Super Alloy 5 Aluminum Repair Kit

Braze Aluminum at Weld Strength with Super Alloy 5

Aluminum Boat Repair with MuggyWeld Super Alloy 5

Repair Aluminum Air Conditioning Lines and Radiators

Vertical Radiator Repair is Easy with Super Alloy 5

Aluminum Brazing Rods: Brazing Aluminum with Super Alloy 5

Repair ATV Aluminum Radiator Lines with a Handheld Torch

Thick to Thin Aluminum Welding with Super Alloy 5

Aluminum Welding : Test the Strength of Super Alloy 5

Butt Welding Aluminum Parts with Super Alloy 5

Welding Aluminum Air Conditioning with Super Alloy 5

Repair Cast Aluminum Transmission Case with Super Alloy 5 Repair Kit

Welding Cast Aluminum Intake Manifolds: Toyota Land Cruiser Repair

Braze Aluminum Bumper Reinforcements with Muggy Weld Super Alloy 5

Learn to Repair Large Aluminum Holes with Super Alloy 5

Aluminum Welding Rods: Join Thick or Thin Aluminum with Muggy Weld

Aluminum Air Conditioning Repair Tips with Super Alloy 5 Repair Kit

Repair a Punctured Aluminum Radiator with Low Temp Super Alloy 1

Tips for Soldering Aluminum with Muggy Weld Super Alloy 5

How to Braze 3003 Aluminum with Super Alloy 5 & Propane

Repair an Aluminum Hood Molding on a 1967 Ford Mustang

Learn to Repair Leaky Aluminum Boat Rivets with Muggy Weld Rods

Aluminum Boat Welding DIY Tips: How to Repair a Seam

Aluminum Boat Repair Kit: Fix Dents, Tears, Seams and Holes

Restore Impala Mouldings: 1965 Chevrolet Impala SS Mouldings

Weld Aluminum Intake Manifold with Super Alloy 5

Brazing Aluminum Boat Propellers with Super Alloy 5

Bond Thin Aluminum Tubing with Super Alloy 1

Solder Copper to Aluminum at 350°F w Super Alloy 1

Braze Copper to Aluminum: Bonding Dissimilar Metals

Solder Aluminum to Brass with Any Torch

Silver Soldering a Cast Iron Flange to Aluminized Steel Tubing for RX 7

Soldering Galvanized Steel: How to Bond to Aluminum Tubing

Aluminum Repair for Beginners: Soldering Brass to Aluminum

How to Repair Aluminized Stainless Steel with Super Alloy 5

How to Solder Aluminum to Stainless Steel with Super Alloy 1

Aluminum Welding Tips with Heat Freeze Heat Paste

How to Braze Aluminum at Weld Strength

Aluminum Evaporator Repair with Hand Held Torch

Aluminum Boat Brazing with Muggy Weld Super Alloy 5