The Steel Brazing Process

Steel is an alloy composed of iron and carbon—the higher the carbon content, the stronger, harder and more brittle the steel. There are many types of steel that can be used for the steel brazing process, all of which are categorized based upon various physical properties and carbon content. High carbon steel is very strong, and it is used for files, cold chisels, and various metal tools while low carbon steel is used for tubing, nails, and castings.

Before you start repairing steel, you will have to first determine the weldability of the metal. This is inversely proportional to its ability to be hardened by heat. Basically, this means that varieties of the metal with fewer alloying agents can easily be welded better than others.

Next, measure the equivalent carbon content of the different alloys of steel. This compares the properties of any steel alloy to those found in ordinary carbon steel. If possible, use only high strength, low-alloy metals specifically designed for torch brazing steel.

Most jobs require only a hand-held propane torch. Super Alloy 1 is recommended when heat or aesthetics is an issue. Otherwise, we recommend our SSF-6 Silver Solder for torch welding: with a holding strength of 71,000 PSI, SSF-6 is as strong as a MIG or TIG weld, with a beautiful finish.

Steel repair on stainless steel can be very difficult; it is difficult to cut and is prone to distortion because of its high thermal expansion. Control the amount of ferrite in the weld to minimize hot cracking, preheat, and use steel brazing and solder products such as Super Alloy 1, SSF-6, and SSQ-6 when working on different types of stainless steel.

Browse Our Videos

Muggy Weld has several videos on steel soldering and brazing below to help clarify the process. We care about providing you with not only welding solutions but also educational resources to become more confident about making repairs. Our videos will instruct you on everything you need to know about steel soldering and brazing.

Super Alloy 1 Multi-Metal and Pot Metal Solder SSF-6 High Strength 56% Silver Solder SSQ-6 56% Silver Solder Paste
Sizes Available (in.) 3/32in, 1/8in 1/16in N/A
Sizes Available (mm) 2.38mm, 3.17mm 1.58mm N/A
Melting temperature 350° F (177° C) 1150° F (621° C) 1050° F (566° C)
Bonding strength 20,000 PSI Over 70,000 PSI Over 85,000 PSI
Flux type and shelf life Honey liquid, 2 year shelf life Flux coated Mixed in, 9 month shelf life
Recommended torch Propane, MAPP, butane, oxyacetylene Any Any
Contains cadmium? Yes No No
Color match? No Good Good
Works in all positions? Yes Yes Yes
Works for heat sensitive parts? Great Fair Fair

Steel Welding Videos

Premium Welding Products for Welding, Brazing and Soldering

Muggy Weld SSF-6 Silver Solder Bonds Steel to Brass on an RC plane

Repair Steel Auto Body Parts Without Warpage Using Super Alloy 1

Silver Solder an Antique Whizzer Tank w/ SSF-6 56% Silver Solder Rods

How to Silver Solder with SSF-6: Presented by YouTuber TheCrafsMan

SSQ-6 Silver Solder Paste for Precision Brazing and Soldering Jobs

Muggy Weld Repairs: Customers’ Before and After Photos

SSF 6 Silver Solder Tips: Fix a Ford F150 EGR Valve Tube

Muggy Weld: Premium Welding Rods for Welding, Brazing and Soldering

Learn to Silver Solder Steel Parts with SSQ6 Silver Solder Paste

How to Repair a Steel Hydraulic Line with SSF-6 Silver Solder

Brazing Steel: Bobcat Loader Oil Pan Repair with SSF-6

How to Repair Auto Body Parts Without Warpage

How to Braze Steel Tubing with SSF-6 Silver Solder

Repair an Antique Ithaca Shotgun with SSF-6 Silver Solder

How to Solder Galvanized Steel Without Damaging the Coating

How to Solder Galvanized Steel with Super Alloy 1

Silver Soldering a Cast Iron Flange to Aluminized Steel Tubing for RX 7

How to Braze Steel Parts with SSF-6 Silver Solder Rod

Steel Brazing Tips: Brazing Steel to Brass with SSF-6 and a Propane Torch

Soldering Galvanized Steel: How to Bond to Aluminum Tubing

Solder Zinc Plated Steel to Brass Tubing with Low Temp Solder

Solder Steel to Pot Metal w Super Alloy 1 Low Temp Solder

Precision Silver Solder: Brazing Steel Rings with SSQ-6

SSF-6 Silver Braze Rods Bond Steel to Stainless Steel with Propane

Silver Soldering Stainless Steel to Dissimilar Metals with SSF-6 Solder

Weld Auto Body Panels Without Warpage

Steel Brake Line Repair with SSQ-6 Silver Solder

How to Silver Solder Mild Steel with SSF-6