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3003 Aluminum Welding

Testimonials

Mike,

These pics come from a new aerospace test facility that they are constructing at the University of Notre Dame. The SSF-6 is working great.

 

aluminum welding and metal repair

I am attempting to make all of these fittings air tight as they are used for pressure measurements. We can¹t have any leaks. I had very little warpage of my base metal and I think this is really going to work out very well.

 

metal fabrication and repair with muggyweld

Thank you,

 

David Hipskind
Turbomachinery Technician
The University of Notre Dame
Institute for Flow Physics and Control (FLOWPAC)
The Hessert Laboratory for Aerospace Research

 

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3003 aluminum is a non-heat treatable alloy used primarily for sheet metal work, duct work, and chemical equipment, as well as in the manufacture of a wide variety of aluminum parts: gas lines and tanks, refrigerator panels, heat exchangers, and garage doors.

 

Super Alloy 5 is used to braze the aluminum with weld strength. It is important to use a torch designed to adequately maintain even heat while welding aluminum, as aluminum dissipates heat very quickly. If Super Alloy 5 balls up at the end, this is an indication that the parent metal is not reaching the proper working temperature. To ensure a successful weld, be sure to follow the steps outlined in the video, and broadly heat the base metal rather than the filler rod.

 

Super Alloy 5 flux works as an exact temperature guide, liquefying at 600°F and pre-cleaning the base metal. Simply watch the flux, and apply the rod as shown.

 

Super Alloy 5 Products

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Super Alloy 5 Starter Kit 1/16"
Super Alloy 5 Starter Kit 1/16"

Super Alloy 5 is the 600°F aluminum brazing alloy--bonds at half the melting point of aluminum ..

Super Alloy 5 Starter Kit 3/32"
Super Alloy 5 Starter Kit 3/32"

Super Alloy 5 is the 600°F aluminum brazing alloy - bonds at half the melting point of aluminum ..

Super Alloy 5 Full Kit 1/16"
Super Alloy 5 Full Kit 1/16"

Super Alloy 5 is the 600°F aluminum brazing alloy--bonds at half the melting point of aluminum ..

Super Alloy 5 Full Kit 3/32"
Super Alloy 5 Full Kit 3/32"

Super Alloy 5 is the 600°F aluminum brazing alloy--bonds at half the melting point of aluminum ..

Super Alloy 5 Replacement Flux
Super Alloy 5 Replacement Flux

1 container powder flux (shelf life 1 year) ..