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Joining Steel to Aluminum Fittings

Testimonials

Mike,

These pics come from a new aerospace test facility that they are constructing at the University of Notre Dame. The SSF-6 is working great.

 

aluminum welding and metal repair

I am attempting to make all of these fittings air tight as they are used for pressure measurements. We can¹t have any leaks. I had very little warpage of my base metal and I think this is really going to work out very well.

 

metal fabrication and repair with muggyweld

Thank you,

 

David Hipskind
Turbomachinery Technician
The University of Notre Dame
Institute for Flow Physics and Control (FLOWPAC)
The Hessert Laboratory for Aerospace Research

 

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Occasionally an application arises where it is necessary to join aluminum to steel. Most welders will tell you this is impossible, because they haven't used our Super Alloy 1 solder.

 

When making up a hose assembly, it is sometimes difficult to find the desired aluminum fitting to weld to the aluminum hose because hoses are many different sizes and its nearly impossible to keep every size stocked.

 

 

Using Super Alloy 1 gives shops another option: using steel (or any other metal) fittings. This saves the shop and the customer time and money not waiting for an aluminum part.

 

 

The final result is a perfect color match that is 20,000 psi.

 

 

TIPS:

 

Use a soft flame and apply very little heat to the steel, more heat to the aluminum, because aluminum dissipates heat faster than the steel.

 

Clean the parts thoroughly with an abrasive cleaner for proper bonding.

 

Super Alloy 1 Products

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Super Alloy 1 Starter Kit 3/32"
Super Alloy 1 Starter Kit 3/32"

Super Alloy 1 is a multi-metal solder that joins all white metals including pot metal, zinc die cast..

Super Alloy 1 Starter Kit 1/8"
Super Alloy 1 Starter Kit 1/8"

Super Alloy 1 is a multi-metal solder that joins all white metals including pot metal, zinc die cast..

Super Alloy 1 Full Kit 3/32"
Super Alloy 1 Full Kit 3/32"

Super Alloy 1 is a multi-metal solder that joins all white metals including pot metal, zinc die ..

Super Alloy 1 Full Kit 1/8"
Super Alloy 1 Full Kit 1/8"

Super Alloy 1 is a multi-metal solder that joins all white metals including pot metal, zinc die cast..

Super Alloy 1 Replacement Flux
Super Alloy 1 Replacement Flux

1 Jar of Honey Liquid Flux (shelf life 2 years) ..