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How to Join Broken Pot Metal Parts

Testimonials

Mike,

These pics come from a new aerospace test facility that they are constructing at the University of Notre Dame. The SSF-6 is working great.

 

aluminum welding and metal repair

I am attempting to make all of these fittings air tight as they are used for pressure measurements. We can¹t have any leaks. I had very little warpage of my base metal and I think this is really going to work out very well.

 

metal fabrication and repair with muggyweld

Thank you,

 

David Hipskind
Turbomachinery Technician
The University of Notre Dame
Institute for Flow Physics and Control (FLOWPAC)
The Hessert Laboratory for Aerospace Research

 

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Pot metal (sometimes referred to as "zinc die cast" or "white metal" or "monkey metal") is an alloy composed of many different metals including aluminum, copper and zinc.  It is an inexpensive metal used in many cast and antique products, and has a low melting temperature of just 786 degrees F.

 

Super Alloy 1 is an ideal solution for repairing and joining broken pot metal pieces.  In this video demonstration, a pot metal tail light bezel has been broken in two pieces, and is joined with Super Alloy 1, a propane torch, and Cool Blue Heat Paste.

 

After joining one side of the broken pot metal with Super Alloy 1, Cool Blue protects the solder from re-melting while joining the second side of the broken part.

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Super Alloy 1 Starter Kit 3/32"
Super Alloy 1 Starter Kit 3/32"

Super Alloy 1 is a multi-metal solder that joins all white metals including pot metal, zinc die cast..

Super Alloy 1 Starter Kit 1/8"
Super Alloy 1 Starter Kit 1/8"

Super Alloy 1 is a multi-metal solder that joins all white metals including pot metal, zinc die cast..

Super Alloy 1 Full Kit 3/32"
Super Alloy 1 Full Kit 3/32"

Super Alloy 1 is a multi-metal solder that joins all white metals including pot metal, zinc die ..

Super Alloy 1 Full Kit 1/8"
Super Alloy 1 Full Kit 1/8"

Super Alloy 1 is a multi-metal solder that joins all white metals including pot metal, zinc die cast..

Cool Blue Heat Paste 1 lb
Cool Blue Heat Paste 1 lb

All natural Cool Blue stops heat transfer up to 3000°F Putty-like material protects heat ..

Cool Blue Heat Paste 2 lb
Cool Blue Heat Paste 2 lb

All natural Cool Blue stops heat transfer up to 3000°F Putty-like material protects heat ..