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How to Repair Cracks in Pot Metal or Zinc Die Cast with Low Heat

Testimonials

Mike,

These pics come from a new aerospace test facility that they are constructing at the University of Notre Dame. The SSF-6 is working great.

 

aluminum welding and metal repair

I am attempting to make all of these fittings air tight as they are used for pressure measurements. We can¹t have any leaks. I had very little warpage of my base metal and I think this is really going to work out very well.

 

metal fabrication and repair with muggyweld

Thank you,

 

David Hipskind
Turbomachinery Technician
The University of Notre Dame
Institute for Flow Physics and Control (FLOWPAC)
The Hessert Laboratory for Aerospace Research

 

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Please observe proper AWS safety guidelines

 

 

 

How to repair pot metal with a crack or cut at low heat with MuggyWeld.com Super Alloy 1 multi-metal solder. 



Use a dremel to prepare the area but before beginning torch work. 



We used Cool Blue Heat Paste to stop heat transfer and to protect an existing solder repair in an adjacent area. The previous solder could loosen if we don't stop the heat from spreading. 



When finished soldering, return Cool Blue to its jar and reuse.

 

Super Alloy 1 and Cool Blue Products

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Super Alloy 1 Starter Kit 3/32"
Super Alloy 1 Starter Kit 3/32"

Super Alloy 1 is a multi-metal solder that joins all white metals including pot metal, zinc die cast..

Super Alloy 1 Starter Kit 1/8"
Super Alloy 1 Starter Kit 1/8"

Super Alloy 1 is a multi-metal solder that joins all white metals including pot metal, zinc die cast..

Super Alloy 1 Full Kit 3/32"
Super Alloy 1 Full Kit 3/32"

Super Alloy 1 is a multi-metal solder that joins all white metals including pot metal, zinc die ..

Super Alloy 1 Full Kit 1/8"
Super Alloy 1 Full Kit 1/8"

Super Alloy 1 is a multi-metal solder that joins all white metals including pot metal, zinc die cast..

Super Alloy 1 Replacement Flux
Super Alloy 1 Replacement Flux

1 Jar of Honey Liquid Flux (shelf life 2 years) ..

Cool Blue Heat Paste 1 lb
Cool Blue Heat Paste 1 lb

All natural Cool Blue stops heat transfer up to 3000°F Putty-like material protects heat ..

Cool Blue Heat Paste 2 lb
Cool Blue Heat Paste 2 lb

All natural Cool Blue stops heat transfer up to 3000°F Putty-like material protects heat ..