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Brazing a Large Cut in a Cast Iron Exhaust Manifold

Testimonials

Mike,

These pics come from a new aerospace test facility that they are constructing at the University of Notre Dame. The SSF-6 is working great.

 

aluminum welding and metal repair

I am attempting to make all of these fittings air tight as they are used for pressure measurements. We can¹t have any leaks. I had very little warpage of my base metal and I think this is really going to work out very well.

 

metal fabrication and repair with muggyweld

Thank you,

 

David Hipskind
Turbomachinery Technician
The University of Notre Dame
Institute for Flow Physics and Control (FLOWPAC)
The Hessert Laboratory for Aerospace Research

 

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A cast iron exhaust manifold is brazed with SSF-6 Silver Solder. We cleaned a 3 to 4 inch cut, then silver soldered the cut with an oxyacetylene torch.

 

TIPS:

 

When working on a cast iron it is important not to heat the base metal bright red and never cool down with water.

 

Flow out each drop of rod before depositing more.

 

To achieve the best seal, create a flat braze. Use more flux if necessary.

 

Broad heating is important to get a ensure an even flow.

 

SSF-6 Silver Solder Products

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SSF-6 Sample Pack
SSF-6 Sample Pack

Our flux coated SSF-6 silver solder flows like no other, is easier to use than flux-less rods, and w..

SSF-6 Starter Kit
SSF-6 Starter Kit

Our flux coated SSF-6 silver solder flows like no other, is easier to use than flux-less rods, and w..

SSF-6 Full Kit
SSF-6 Full Kit

Our flux coated SSF-6 silver solder flows like no other, is easier to use than flux-less rods, and w..

SSF-6 Pound
SSF-6 Pound

Our flux coated SSF-6 silver solder flows like no other, is easier to use than flux-less rods, and w..

SSF-6 Replacement Flux
SSF-6 Replacement Flux

1 container Powder Flux (shelf life 2 years) ..